Butler Doors
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Our core products are bespoke high performance door sets, doors and screens, with associated joinery and ironmongery, predominantly, but not exclusively, for public sector buildings. We do also offer the usual 'off the shelf' standard sizes too.

We manufacture fully certificated fire rated door sets from 30 to 60 minute, acoustic sets from Rw29dB to Rw43dB and offer a wide range of constructions, materials and finishes in every commercially available timber, veneer and laminate, all in keeping with our stringent sustainability policy.All of our sets are bespoke, therefore there are no predetermined dimensions, other than those restricted by fire and acoustic certification.

We automatically take into consideration the constructions, configurations and designs available, with our team having over 100 years of specific door set manufacturing experience. With versatile production techniques and staff we will look to help develop, certificate and ultimately manufacture to assist in achieving your vision.
Services
Although we will happily manufacture individual components, the majority of our doors are supplied as part of a pre-hung door set, fully finished, consisting of the frame, door leaf or leaves (with any vision panels), stops, architraves and essential ironmongery.
They are delivered to site preassembled ready for installation or with the doors and frames separated for easy of handling should you require it.
This is in contrast to traditional assemblies consisting of the same components, but usually supplied from various different sources, with assembly and finishing carried out on site.
We offer a diverse range of set configurations from the standard single leaf to unequal pairs and equal pairs, through to those incorporating over panels, fanlights, side lights or combination sets.
Our frame sections can be manufactured to suit any supplication in a wide range of dimensions and combinations.
Our most common frame sections are shown below.
Wood veneers are formed by peeling or slicing de-barked logs to produce a layer of wood, usually 0.6 mm in thickness and cut through their length into halves or quarters known as flitches, which are steamed prior to being sliced into veneer sheets, reassembled, cured and dried.
These are then matched to produced combinations of veneer or 'layons' specifications.
These sheets are then cut in the width and height so that when joined in a specific style they will produce layons.
Unless specifically requested layons are normally assembled with flitches of a minimum 100 mm for quarter cut and 150 mm for crown cut layons.
The illustration opposite shows common openings that provide up to 60 minute fire rating.
These can be found in a number of industry standard documents and available in many other manufacturer's offers, however due to the bespoke nature of our products and the CNC routering capabilities available to us we offer specifiers the freedom to design doors that are unique or to recreate existing designs in a specific building.
A key feature to any door, for both aesthetics and industry standards, is the ability to integrate vision panels.
We have the technical knowhow, experience and manufacturing flexibility to manufacture stand alone or integral screens of all descriptions, sizes and configurations to compliment our sets.
Our screens, as with our door sets, are all bespoke and can be manufactured up to and including 60 minute fire ratings in keeping with fire certification limitations.
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